Introducing AiCart: Smart, Independent, and Exceptionally Agile

Applied Integration’s latest innovation, AiCart, combines intelligent capability and autonomous operation with outstanding manoeuvrability and modular flexibility. Built with a scalable, swarm-ready architecture, AiCart is engineered to adapt seamlessly across your environments.

Set Your AMR Free: Intelligent Trolley Systems for Next-Level Material Handling

Autonomous Mobile Robots (AMRs) have revolutionised material handling by transporting goods and materials without human intervention. But we set out to take that freedom even further. Traditionally, AMRs rely on either fixed top modules or dedicated trolleys—both of which restrict flexibility and adaptability.

Our intelligent trolley system is designed to set your AMR free, enabling seamless docking, undocking, and dynamic task switching. The result is a highly versatile solution that delivers exceptional efficiency across a broad range of applications.

 Why Fixed Tops and Traditional Carts Fall Short

Fixed top modules are permanently attached to the AMR and are often difficult—or impossible—to replace without significant effort. When removable, they tend to be heavy, awkward, and may require multiple operators to handle safely. This leads to increased downtime and reduced AMR availability, directly impacting overall efficiency.

 Trolleys and carts offer greater flexibility by allowing quick module changes. However, traditional trolleys lack intelligence—they rely entirely on the AMR and cannot operate independently.

 Introducing AiCart: Intelligent, Independent, and Adaptable

AiCart bridges this gap by combining the modularity of a trolley with onboard power and intelligence. Designed to support a range of interchangeable tops, AiCart is the first AMR-compatible cart capable of operating semi-independently, reducing AMR idle time and enabling smarter, more efficient workflows.

Seamless Integration. Smarter Deployment

AiCart is designed to work with almost any AMR on the market—no need to replace or modify your existing fleet. Simply transport AiCart using your AMR, then deploy it to operate independently using its onboard power and intelligent control system.

With mobile autonomy and smart capabilities, AiCart reduces reliance on multiple AMRs by handling tasks on its own—unlocking greater efficiency, flexibility, and cost savings across your operations.

AiCart: Built for Flexibility, Designed for Industry

AiCart has been meticulously engineered to perform across a wide range of industries and environments, offering operators exceptional flexibility and modularity. Available in multiple body materials, AiCart is a highly adaptable solution to meet your evolving material handling needs:

• Mild Steel – Strong and durable for demanding industrial environments

• Stainless Steel – Corrosion-resistant for hygienic settings such as clean rooms

• Aluminium – Lightweight and durable, ideal for smaller payload applications

Modular by Design
AiCart features interchangeable top modules that can be quickly and easily swapped as your application needs change. Highly customisable and capable of supporting a variety of functions and payloads, AiCart adapts seamlessly to new tasks and workflows.

Available Top Modules:

• Tote Conveyor Top – Ideal for moving and replenishing totes around your factory floor.

• Robot Arm Top – An integrated robotic arm for mobile palletising, depalletising, and pick-and-place operations

• Pallet Top – A mobile, autonomous roller conveyor for palletising and depalletising.

These design choices empower AiCart with true operational independence. With its own onboard intelligence and power, AiCart works alongside your AMRs, boosting efficiency, reducing downtime, and increasing overall productivity.

AiCart: Smarter Together with Swarm Technology

AiCart leverages advanced swarm technology, enabling multiple units to operate collaboratively—either autonomously via AMRs or manually linked by operators. When connected, AiCarts form a dynamic, intelligent conveyor network with seamless inter-cart communication.

Using our custom-built Tranyst app, AiCart units communicate in real time, allowing for synchronised movement and coordinated task execution. This ensures smooth material flow, optimised workflows, and a significant reduction in operational bottlenecks.

But the intelligence doesn’t stop there—AiCart systems are fully reconfigurable. Whether responding to shifting operational demands or changes in layout, AiCart can adapt effortlessly without the need for additional infrastructure. This scalable, flexible design makes AiCart a future-proof solution for dynamic environments. 

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